Production of conveyors

Reliable Grain Conveyors for Closed Cycle Conditions

To ensure an uninterrupted technological process at ZAVs, elevators, granaries, and warehouses, it is critically important to use specialized grain conveyors resistant to abrasive wear and dust. Equipment of our production is designed taking into account the specifics of working with grain crops of various moisture and trash content, and the sealed construction of casings and protected rotation units guarantee the absence of product spillage and cleanliness of production premises. This is the optimal choice for integration into existing processing lines, where conveyor stability directly affects the productivity of the entire complex.

Impact of transportation technology on grain quality

When designing grain conveyor lines, the main task is to preserve the commercial condition of the harvest. Different types of conveyors interact with the grain in different ways. Belt conveyors provide the most "gentle" mode, as there is no relative movement between the grain and the carrying surface, which is ideal for seed plants. Chain conveyors, thanks to the use of polymer pads on scrapers, also ensure a low percentage of breakage but are more resistant to dust and moisture. Screw systems, despite a higher friction coefficient, are indispensable where tightness and product lifting over short distances are required.

Thus, the correct choice of a grain conveyor becomes one of the main factors in crop preservation. By investing in specialized equipment adapted to a specific type of grain (for example, belt for soybeans or chain/scraper for wet corn), you minimize the percentage of broken grain and losses during transfer, which directly affects the product grade and the final profit of the farm.

Design solutions for crop and mechanism protection

When developing grain conveyors, we pay special attention to minimizing product injury. In drag/scraper models, special polymer or rubber pads are used on working organs, which eliminates hard metal contact with the grain, and for belt systems, we use roller supports of a special design that make it impossible for the roller to fall out of the bracket and damage the belt during its side run-off – and such attention to detail guarantees that your grain will reach its destination intact.

However, protection is needed not only for the harvest but also for the equipment itself. To ensure trouble-free operation under peak loads, we equip drives with special safety couplings installed in front of the gear motor. They protect the mechanism from critical breakdowns in case of sudden jamming of the screw or chain by foreign objects. The power part of the units is designed for heavy operating conditions - belt frames and chain conveyor casings are reinforced with stiffeners, which prevents route geometry violation, and traction chains meet strict TU requirements and withstand a breaking force of at least 11 tons.

In screw models, durability is ensured by using solid calibrated shafts and spiral turns made of wear-resistant steel, the thickness of which is selected with a margin. Critical bearing units are moved to separate dust-proof housings - this technical solution simplifies maintenance and also makes bearing overheating inside the product flow impossible, which is a guarantee of fire safety. In addition, our grain conveyors are easily integrated into automated elevator control systems - the design provides places for installing speed control sensors, belt misalignment sensors, and backpressure sensors, which allows synchronizing the operation of the entire line without constant personnel supervision.

Such a comprehensive engineering approach allows creating equipment that combines a gentle attitude towards grain with industrial endurance. Installing our conveyors guarantees the stability of the transshipment technological process and minimizes the operating costs of the enterprise in the long term, freeing you from the need for repairs at the height of the season.

Why choose grain conveyors manufactured by Zavod Moroza?

Cooperation directly with the manufacturer is an opportunity to get equipment that perfectly meets the technical conditions of your enterprise. Zavod Moroza owns a full production cycle and a powerful design bureau, which allows us not to be limited to standard solutions. We are ready to adapt any grain conveyor to the specifics of your premises, calculate the necessary productivity, and select a configuration that will ensure the best balance between price and efficiency.

We constantly improve our equipment based on real operating experience at Ukrainian enterprises. Quality control at every stage - from input metal inspection to final painting - completely eliminates the possibility of defects. By choosing Zavod Moroza products, you get a reliable partner who provides both the development and supply of high-quality equipment, as well as qualified support and prompt access to any components. Entrust the technical component to professionals to free up resources for the main thing - scaling and developing your agribusiness, having reliable support from the manufacturer at hand.