Screw coils

Auger Flights Manufactured by Zavod Moroza

Any efficient screw conveyor begins with proper calculation and high-quality components, where the productivity of the future equipment, the level of energy consumption, and the integrity of the transported material directly depend on the ideal geometry of the working element. Zavod Moroza manufactures high-precision auger flights that will become a reliable foundation for your new or upgraded transport mechanism. Our modern production base allows us to serially produce auger flights with any required parameters, such as an outer diameter from 100 to 500 mm, metal thickness from 2 to 16 mm, as well as for other individual non-standard orders.

Advantages of Auger Flights Made from Piece-Formed Segments

In contrast to the technology of continuous spiral drawing, which has significant limitations regarding metal thickness and pitch accuracy, the use of prefabricated structures made of piece segments is the standard for reliable industrial conveyors. Our enterprise relies on the technology of cold spatial forming of individual auger flights on specialized hydraulic presses, and this method eliminates thermal impact on the steel and ensures the perfect fit of the part to the shaft.

Thanks to piece forming, each segment receives a stable pitch and the correct angle of inclination, and during installation, the auger flights sit tightly on the shaft without gaps, which makes misalignment impossible and removes unnecessary stress from the welds. For mechanics, this means fast and easy assembly of the transport unit, and for the finished product - the absence of runout and ideal balancing of the working element during intensive operation.

Dimensional Accuracy and Order Parameters

Creating a reliable transport unit requires strict adherence to technical documentation, and we manufacture auger flights with high precision based on your engineering calculations. For maximum convenience and to avoid assembly errors, the ordering process is based on a drawing or filling out a special inquiry form, where critically important parameters are recorded:

• Outer diameter
  It determines the productivity of the unit and is calculated taking into account the internal size of the housing (tube or trough) to ensure the optimal clearance and prevent material backflow.
• Inner diameter
  Auger flights are manufactured for the specific size of your central shaft to ensure a perfect fit before welding.
• Flight pitch
  The distance between the crests, which is selected by the designer depending on the bulk density of the load to achieve the required feed rate.
• Winding direction
  The main factor of spatial orientation, which, combined with the rotation direction of the drive, determines the vector of material movement.

The engineering department of Zavod Moroza provides comprehensive technical support for every project. We take into account that measuring old, worn parts often gives a false picture, as abrasive metal wear significantly distorts the initial geometry of the unit. In such situations, our designers independently calculate new optimal parameters, relying on the actual condition of your equipment.

If the existing central shaft could not withstand the loads and had a tendency to deform, we will offer a new approach to solving this problem. Our specialists will design auger flights with an increased inner diameter for a reinforced support tube, and you can immediately order the upgraded shaft itself at our production facilities as an ideal basis for your conveyor.

We pay special attention to the balance between reliability and energy efficiency, when, for example, a blind increase in metal thickness without considering the engine characteristics will inevitably lead to drive overload and overheating. Instead of looking for dubious compromises, we offer an accurate calculation - we will select the grade of wear-resistant steel and the segment thickness so that the auger shaft is guaranteed to work out its service life, but at the same time does not create a critical load on the gearbox or the power grid.

For specific industrial tasks, such as the gradual compaction or pressing of material (for example, in extruders or oil presses), we manufacture auger flights with a variable pitch. Such a design solution allows for a smooth increase in pressure in the working area, preventing mass jamming and optimizing the operation of the entire unit. As a result, the customer receives a fully modernized assembly that is adapted to the harsh realities of operation and significantly exceeds the initial factory part in its characteristics.

Order Auger Flights at Zavod Moroza

The production of reliable components requires a deep practical understanding of their operation in real conditions. Zavod Moroza has its own line of agricultural machinery and loading equipment, which we serially equip with parts of our own production. By designing and manufacturing auger flights for our machines, we constantly analyze the physics of movement of various materials, track the level of abrasive wear, and improve the technology of spatial forming. This continuous cycle of internal testing and modernization is the best guarantee that you are receiving an engineering-quality product proven in practice.

Our professional experience is based on daily interaction with customers of various scales - from private farms to powerful processing enterprises and large plants. We constantly receive feedback from mechanics and chief engineers, which allows us to thoroughly understand the specifics of handling the most complex loads. Based on this practical data, we create auger flights that effectively eliminate the typical shortcomings of standard conveyors and significantly extend the uninterrupted operation life of your equipment.

Cooperation with a direct manufacturer guarantees you full compliance of the parts with your technical specifications and the use of certified steel grades. Contact the engineering department of Zavod Moroza for technical consultation and an accurate calculation of the batch cost. Provide your own drawings or simply prepare basic information for our inquiry form - and we will manufacture auger flights that will ensure the flawless operation of your upgraded equipment.