Feeder KTU-10A

KTU-10 Feed Wagon Trailer

The success of any livestock complex is based on two key factors: the health of the herd and the efficiency of work processes. Manual feed distribution is a thing of the past, as it is hard physical labor that often leads to uneven feeding and significant time loss. It was for the complete mechanization and optimization of this critically important daily task that specialized machines like this KTU-10 feed wagon trailer were created.

The KTU-10 (universal tractor-drawn feed wagon, 10 cubic meters) is designed for the transportation and mechanized distribution of feeds and feed mixes (including total mixed rations) directly into mangers or onto the feed alley for cattle on livestock farms and complexes. The use of the KTU-10A allows for a significant reduction in manual labor costs, speeds up the feeding process, and ensures the uniform delivery of feed according to the established ration, which is a key factor in modern livestock farming.

Principle of Operation of the KTU-10 Feed Wagon Trailer

The principle of operation of the KTU-10 feed wagon trailer is relatively simple - it is designed so that a single operator can, in one pass, quickly and accurately distribute the required amount of feed to the entire herd located along the feed line.

The work process begins with filling the trailer - the prepared feed, depending on the feeding technology adopted at the farm, is loaded into the body of the feed wagon. After this, the tractor delivers the KTU-10 to the feed line (or feed alley), where the operator engages the PTO and a single system is activated, synchronously performing three key operations:

1. The floor conveyor moves the entire mass of feed located in the body forward, towards the front of the trailer.
2. The mass falls onto two rapidly rotating horizontal beater-agitators. Their task is to gently loosen the compressed mass of feed and feed it further, onto the cross conveyor.
3. The cross conveyor discharges the feed to the side (left or right) directly onto the feed alley or into the mangers.

One of the advantages of such mechanization is complete control over the process. The feed delivery rate (kilograms per meter) is precisely regulated by the ratio of two parameters - the tractor's travel speed (by selecting a gear) and the speed of the floor conveyor (which is adjusted by the KTU-10's ratchet mechanism). The operator has ideal visual control over the unloading process from the cab, and the ability to engage and disengage the PTO at any moment allows for instantaneous starting and stopping of the distribution. This is extremely convenient when moving between sections of the farm, as the feed is not spilled along the way, but is delivered only where it is needed.

KTU-10 Feed Wagon Trailer from Zavod Moroza

The KTU-10 from Zavod Moroza is based on the same time-tested, simple, and reliable design that is well known to Ukrainian farms. But, taking into account modern realities, the classic design we have reproduced has undergone changes that have significantly improved it. One of the main priorities was to preserve the same compact dimensions that allow the KTU-10 feed wagon trailer to operate confidently in old-formation buildings, built according to the typical projects of past years, where the passage width was about 3 meters and the gate height was only 2.8 meters. At the same time, we have introduced a number of important design changes aimed at increasing the reliability, durability, and efficiency of the machine. The advantages of our KTU-10 over classic analogues are provided by the following engineering solutions:

• Durable sides with additional posts
• Reinforced frame with auxiliary brackets
• Strengthened table with the possibility of modification
• Hard-wearing guides for the floor conveyor
• Double "pants" (reinforced drawbar)
• A conveyor cleaner is present
• Hot-rolled angle iron is used
• Leaf springs are present, which can be reinforced + pneumatic wheels

The main advantage of the classic KTU-10 design, which we took as a basis, is its ideal adaptability to the standard infrastructure of Ukrainian farms. We understand that it is critically important for our clients to maintain the typical dimensions, so our KTU-10 feed wagon trailer has the same track width, wheelbase, ground clearance, and working width as its predecessors. This approach guarantees that the machine will pass through old-style gates without problems and will maneuver in narrow feed alleys. At the same time, our engineers have also preserved the key operational characteristics - a 10 m³ body volume, a 4-ton load capacity, and the principle of operation familiar to everyone, which includes simple regulation of the feed rate and convenient side discharge of the loosened feed under the full visual control of the operator. Therefore, all our engineering work was focused not on changing the form, but on improving its internal components and mechanisms - all the improvements from Zavod Moroza were aimed at making this well-known design significantly stronger, more reliable, and more durable. As a result, you get a machine with familiar and convenient parameters, but with a completely new level of endurance and service life.

We understand that no two farms are the same, so the standard KTU-10 model is just a starting point. Every such machine is discussed with the client and can be retrofitted with options for maximum compliance with your conditions. We can change the overall dimensions for passage through narrow gates, select appropriate wheels for adaptation to the farm's conditions, or change the gear ratios in the drive for synchronization with your processes. For more advanced tasks, deep modernizations are also available, for example, we can install a discharge table with simultaneous distribution to both sides, a running gear on torque rods for better stability, reinforce the leaf springs with additional leaves, or replace the standard hitch with a turntable for maximum maneuverability. The design of the floor conveyor can also be chosen - the classic anchor-type or the more modern and economical roller-type. Such a flexible approach to individual orders allows us to create a unique KTU-10 feed wagon trailer that integrates perfectly into your specific farm.

Practical use of the KTU-10 feed wagon trailer on the farm

• Choosing a tractor for the KTU-10

The ideal and most time-tested partner for the KTU-10 feed wagon trailer when working in classic livestock buildings is a class 1.4 tractor (with a power of approximately 80 hp) with a "small cab," the benchmark of which today is the MTZ-82. Its power is quite sufficient to drive the loaded feed wagon, and most importantly - its compact dimensions and high maneuverability allow it to work confidently in the narrow and low passages of the "old formation." Of course, more powerful modern tractors can also be used, but here the existing infrastructure becomes the key factor. In practice, even the next generation of popular tractors, such as the MTZ-892, with its taller cab, can no longer pass through the typical gates with a height of 2.8-3 meters - a standard that still remains in many Ukrainian farms. However, when it comes to modern spacious barns that were designed from the outset with high passages, or reconstructed farms with a lowered floor level, the size limitation disappears - in that case, the choice of tractor is indeed limited only by its power and your needs.

• The KTU-10 is suitable for various feeding technologies

Modern livestock farming uses different approaches to feeding, and the versatility of the KTU-10 feed wagon trailer lies in the fact that it works effectively in each of them. For farms that adhere to classic technology using mono-feeds, the KTU-10 is an ideal, simple, and reliable tool for the daily distribution of silage, haylage, or green mass, as its time-tested design guarantees trouble-free operation, and its compact dimensions allow it to work in most standard buildings. At the same time, for modern complexes that have switched to feeding with total mixed rations (TMR) and use special mixers, the KTU-10 finds a new, no less important role, acting as a reliable and cost-effective "transporter" that takes the already prepared, perfectly balanced feed mix from the mixer and distributes it to various barns. By the way, mixer-trailers that perform feed distribution usually have larger dimensions and reduced maneuverability, which becomes a significant limitation when working on farms with narrow passages and low gates.

• "Lazy" feed mix without a mixer

One common way to enrich the ration in practice is to simply pour concentrate on top of the silage already distributed in the mangers. But this method has significant drawbacks, because cows, as a rule, eat the tastiest part first, leaving critically important ingredients for other animals, which leads to an unbalanced ration where some get too much protein and others only fiber. The situation is significantly improved by the joint use of a front-end loader and a KTU-10. The secret lies in creating a "layer cake" directly in the bucket - first, half a bucket of silage is scooped up, then concentrate is poured on top, and then silage is added again on top. Already during unloading into the body of the KTU-10, these layers are partially mixed, and then the beater-agitators during distribution further whip and loosen this mass, making it much more uniform. Of course, this is not a full-fledged total mixed ration (TMR), which can only be made by a special mixer, but this simple technique is much better than what is usually practiced. It ensures a more uniform feed consumption by each animal and is an excellent step towards increasing feeding efficiency without significant capital investment.

• Maximum vitamins for cows in summer

One of the most common scenarios for using the KTU-10 in the summer is working in a "green conveyor" for the daily feeding of livestock. In this process, the KTU-10 works in tandem with a trailed forage harvester (for example, of the "Ros-2" type or its analogues), which is aggregated with another tractor. The mower-chopper cuts and chops the green mass (Sudan grass, alfalfa, or clover) and directly loads it into the KTU-10, and from there the feed is delivered to the farm for distribution into the mangers. This approach allows for the preservation of a maximum of natural vitamins and nutrients. This is an extremely effective and economically advantageous scheme for farms that do not have extra resources for more expensive solutions but strive to provide animals with high-quality fresh feed.

• Cleanliness is the key to the KTU-10's longevity

Silage and haylage are acidic products (due to lactic acid), which can cause metal corrosion over time. Therefore, a key element of care is regular and proper washing, especially after the end of the season. It is best to do this with a high-pressure washer, paying special attention to hard-to-reach places - under the conveyor chains, near the bearing assemblies, and in the corners of the body. After the machine has completely dried, be sure to reapply lubricant to all moving parts. This simple procedure takes little time but is guaranteed to extend the service life of the metal and mechanisms of your KTU-10 feed wagon trailer for many years. Just in case, we remind you that during washing and any other maintenance of the machine, the drive from the PTO must be turned off, and the cardan shaft must be disconnected - this is the main rule for your safety, which makes accidental start-up of the mechanisms impossible.

Thus, the KTU-10 feed wagon trailer from Zavod Moroza is a key tool for modern animal husbandry, created to ensure a stable and effective feeding process. Its design is based on a time-tested classic platform, which guarantees ease of maintenance, and its preserved compact dimensions make it an ideal choice for farms of old construction. At the same time, it remains universal, allowing it to work with different technologies - from distributing mono-feeds to transporting ready-made TMR mixes. The KTU-10 is a rational choice for farms seeking to optimize work time, guarantee ration accuracy, and invest in equipment that directly affects the health and productivity of the herd.

It's time for a profitable modernization!
Order the KTU-10 feed wagon trailer at Zavod Moroza and get back from 25% to 40% of its cost through the state compensation program
Invest in the health of your herd and stable profits on the best terms!